3G10

Description

Description

Standards

  • International
    CENELEC HD22-13; EN 50525-3-21

Application

This cable is specially designed for Wind Turbines and to be used for the Loop .
 
Maximum torsion stress ± 150°/meter ( ± 100°/meter for 400mm²) 
 - Standard test : 2000 cycles
-  Results : No copper wire broken

The quality of material used for insulation and sheathing and high quality copper conductors make the cables both flexible, durable, resistant to torsion and to high temperatures. Nexans offers more than a decade of experience in the wind energy market. Our expertise makes WINDLINK® cables highly recommended for wind turbines.

 

Main characteristics

  • Frequent torsion: Excellent twisting behaviour
  • Industrial cables resistant to high temperatures
  • Heavy duty for industrial applications
  • Operating voltage up to 1 kV for use in fixed protected installations
  • Temperature on core: 90°C in normal use - 250°C in short circuit
  • Water resistance: AD2, AD6
  • Corrosive and polluting substances resistance: AF3
  • Outdoor use: temporary and permanent
  • Impact resistance: AG2
  • Oil resistant ASTM/IRM 902 and special oils used in wind turbines
  • UV resistant
  • Ozone resistant
  • Fire performance: Flame retardant (IEC 60332-1), Fire retardant (IEC 60332-3-24)
     

 

Design 

1. Conductor
Flexible (fine wire class 5 acc. to IEC/EN 60228)
Annealed plain copper - Optional PET separator on core

2. Insulation
Special cross-linked EI 8 rubber for high temperatures
Optional PET tape on insulation or assembling

3. Sheath
High mechanical performance, oil- and ozone resistant
Special cross-linked EM8 synthetic halogen free rubber (XLEVA class), improved for low temperature behaviour (-40°C)
Colour: black

Complementary technical data for WINDLINK® LV loop rubber cables

Electrical characteristics

Permissible current rating (see table):
Each cable has been tested to the following levels:

  • Permanent temperature of operation on the core 90°C
  • Ambient temperature for indoor installation 30°C

Correction factors for other ambient temperature:
According to IEC 60364-5-52 Table B.52.14

 

Ambient temperature (°C) Correction factor 
10 1.15
15 1.12
20 1.08
25 1.04
30 1
35 0.96
40 0.91
45 0.87
50 0.82
55 0.76
60 0.71

The Voltage drop has been determined with cos φ= 0.8

Short circuit: constant K= 139 for 1 second calculated acc. to IEC 60949 (short circuit temperature +250°C and conductor temperature +90°C)

Usage characteristics

Bending radius:

Mobile use = 6 x External diameter
Static use = 3 x External diameter , if the external diameter < 12mm, 4 x External diameter, if the external diameter >12 mm.

Sheat oil resistance: good in mineral oils, gear and hydraulic oils

  • Mineral oil ASTM/IRM 902, 24h at 100°C
  • Gear box oil Tribol 1710/320 or equiv, 72h at 40°C
  • Hydraulic oil Mobil DTE 13 M or equiv, 72h at 40°C 

 

Characteristics

Characteristics

Construction characteristics

Construction characteristics

Construction type
3 G 10
Conductor material
Plain annealed copper
Conductor flexibility
Flexible class 5
Insulation
Cross-linked synthetic elastomer type EI 8
Insulation colour
-
Inner sheath
-
Outer sheath
Cross-linked synthetic elastomer type EM 8
Sheath colour
Black

Dimensional characteristics

Dimensional characteristics

Conductor cross-section
10 mm²
Conductor diameter
3.8 mm
Number of cores
3
Insulation sheath thickness
- mm
Nominal insulation thickness
1.2 mm
Diameter over insulation
6.2 mm
Inner sheath thickness
- mm
Nominal outer sheath thickness
3.3 mm
Minimum cable diameter
- mm
Maximum cable diameter
- mm
Outer Diameter as per Standard Min Max
19.1 ... 24.2 mm
Outer diameter acc Windturbines needs Min Max
19.1 ... 23 mm
Copper content
288 kg/km
Approximate weight
650 kg/km

Electrical characteristics

Electrical characteristics

Resistance of inner conductor (DC)
- Ohm/km
Max. Electrical Resistance AC 60Hz 70°C
- Ohm/km
Max. Electrical Resistance AC 60Hz 90°C
- Ohm/km
Perm. current rating in air 30°C - trefoil formation
80 A
Inductive reactance
- Ohm/km
Perm. current rating in air 30°C - spaced installation
- A
Permissible short circuit current
- kA
Voltage Drop
3.9 V/A.km
Max. DC resistance of the conductor at 20°C
1.91 Ohm/km
Permissible current rating in open air
- A
Maximum DC resistance of the conductor at 90°C
2.440 Ohm/km
Rated Voltage Uo/U (Um)
450 / 750 V (600/1000)
Maximum operating voltage
-
Reactance at 50 Hz
0.0879 Ohm/km
Test voltage
3500 V

Mechanical characteristics

Mechanical characteristics

Mechanical stress
15 N/mm2
Torsion test max. +/- 4 turns for 10 meters
max:150° per meter
Torsion stress
- °/m
Mechanical resistance to impacts
Good
Maximum tensile strength
- N/mm2

Usage characteristics

Usage characteristics

Gases corrosivity
-
Smoke density
IEC 61034
Flame retardant
-
Oil resistance
Yes
Ozone resistance
-
Max. conductor temperature in service
90 °C
U.V resistance
Yes
Short-circuit max. conductor temperature
250 °C
Operating temperature, range
-40 ... 50 °C
Installation temperature, range
- °C
Minimum Bending Radius during installation
- (xD)
Minimum bending radius, static (XD)
-
Watertightness
AD2 to AD6

Resources

Resources

Documentation

License USE pdf — 613.8 kB

Selling & delivery Information

Marking

WINDLINK® NEXANS 213 USE< HAR >H07ZZ-F
Nb cores X (or G) S
X = without G/Y
G = with G/Y
S = cross section (mm2)
Week + year of manufacture
meter marking

 

Insulated Cores identification

• 1 core = Black (preferential)
• 2 cores = Brown + Blue
• 3 cores = Green/Yellow + Blue + Brown (G)
Brown + Black + Grey (X S>4mm²)
• 4 cores = Green/Yellow + Brown + Black + Grey (G)
Blue + Brown + Black + Grey (X S 1.5 & 2.5mm²)
• 5 cores = Green/Yellow + Brown + Black + Grey + Blue (G)
• >5 cores = black + white numbers (X) + G/Y (G)

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